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Contract manufacturing

The manufacturing is carried out by the following technological processes:

  • Preparation, weighing and screening of output materials
  • Mechanical granulation
  • Granulation and fluid-bed drying
  • Tray drying
  • Mechanical mixing
  • Tableting
  • Capsulation
  • Coating of tablets
  • Sugar-coating of tablets
  • Selection of coated and sugar-coated tablets
  • Packing

It is also possible to have our factory perform the entire production cycle in a decreased humidity conditions (up to 25% of relative humidity).

 

Machinery park:

 

Tableting and Sugar-Coating Department:

  • Interoperating containers: Servolift 400 l; 800 l
  • Weighing small quantities under the Weiss GWE laminar blower (up to 150 kg.)

High-Shear Mixer Granulator:

  • UltimaGral-400 Collette:
    total bowl capacity: 400 litres
    operating capacity: 120 – 280 litres
    operating weight of the series: 70-170 kg
    main stirrer speed: 16 – 155 rpm.
    granulating stirrer speed: ca. 1 500 rpm and ca. 3 000 rpm.
  • PMA 300 Fielder
    total bowl capacity: 300 litres
    operating capacity: max. 210 litres
    operating weight of the series: max. 172 kg
    main stirrer speed: 1st gear - 110 rpm.; 2nd – 220 rpm.
    granulating stirrer speed: ca. 1 500 rpm and ca. 3 000 rpm.

 

Fluid bed dryer-granulator:

  • WSG-120 Glatt (2 pcs.):
    operating capacity of the basket: 250 litres
    max. airflow: 6 000 m3/h
  • T/SG-5 Aeromatic:
    operating capacity of the basket: 393 litres
    max. airflow: 3 200 m3/h

 

Rotary granulators:

  • TR-200 Glatt (2 pcs.)
    rotor speed: 180 – 980 rpm.
  • Limitec:
    rotor speed: 0 – 1500 rpm.

 

Oscillatory granulators:

  • MG 336 Frewitt (2 pcs.):
    efficiency: max. 500 kg/h
    rotor speed: 50 - 300 osc/min
  • MF-3 Frewitt:
    Efficiency: max. 500 kg/h
    rotor speed: 52 - 255 osc/min
  • Glatt's GHT-300 tray dryers (3 pcs.):
    loading: max. 130 kg of wet granulate
    number of trays: 15 pcs.
    max. drying temp.: 70°C
    max. airflow: 1 500 m3/h
  • Servolift container blenders(2 pcs.):
    max. load: 800 kg.
    mixing speed: 5-14 rpm.
  • Kilian TX 40 tablet press (9 pcs.):
  • Kilian T-300 shaped tablets press:
  • ZANASI E-40 Capsule press

 

Tablet coaters:

  • GC-1500 Glatt (2 pcs.)
    max. batch: 300 kg
    max. airflow: 5 000 m3/h
    drum rotary speed: 2-16 rpm.

 

Packing Department:

  • Machesini MB-450 blister packing machine (2 pcs.):
  • Bosh TLT 1565 blister packing line:
  • Al./Al/. Blister packing line:
  • Container packing line:
  • KING tablet counter: